• Intelligent High-speed Washing Machine
  • Intelligent High-speed Washing Machine
  • Intelligent High-speed Washing Machine
  • Intelligent High-speed Washing Machine

Intelligent High-speed Washing Machine

No.HW-250A & HW-400A (Original model: XRQ-250A & XRQ-350A)

The traditional washing industry is mired in the "four highs" dilemma, namely high energy consumption, high water consumption, high pollution, and high labor intensity. Against this backdrop, the number of industrial workers has been decreasing year by year. Based on the current situation, LiYing has developed a series of Production Washing Machine with High-speed spin-cycle. These products effectively reduce the liquor ratio, significantly cutting down on water consumption. By adopting a water reuse process, they substantially decrease wastewater discharge. In terms of the production process, Directly spins dry after washing, eliminating any manual intervention for a separate spinning step and shortening intermediate processes, greatly reducing workers' labor intensity and enhancing operational safety and simplicity. The automated washing processes and complete sets of equipment make the washing industry environmentally friendly, energy-efficient, highly productive, and simple to operate.

Description

Product Overview

LiYing's High-speed Washing Machine is a high-speed industrial washing machine for denim washing and textile finishing, built for denim wash houses, garment washing plants and commercial laundries that run continuous batches. It replaces the traditional sequence of wash, manual transfer and separate extraction with a single drum that washes, spins and discharges the load. The design targets the four pressures most wash plants face: energy use, water use, wastewater discharge and labour intensity.

For denim and textile washing, repeatability matters as much as capacity. This model uses a low liquor ratio, a water reuse circuit and automated chemical dosing to hold the same recipe across shifts, while the touchscreen controller gives operators manual, automatic and semi-automatic modes. It can run as a standalone washing unit or as the washing stage of a larger wash–dry–dye line, with drying and dyeing equipment selected separately to match the same throughput.

With skilled wash-house labour harder to find, the automation is not a luxury. It is how a plant keeps output stable when shift staffing changes, and how the washing stage stays predictable before garments move to drying and finishing.

Model Range and Specifications

Specification Smaller drum Larger drum
Model HW-250A HW-400A
Drum volume (L) 2,500 4,000
Drum diameter (mm) 1,600 1,900
Drum depth (mm) VARIABLE SPEED(RPM) 1,400
Variable speed (rpm) 1–580 1–500
Installed power (kW) Length × Width × Height (mm) 45
Length × width × height (mm) 2,800 × 2,400 × 2,500 3,700 × 2,750 × 3,000

Capacity and Throughput Planning

  • Choosing a high-speed industrial washing machine by drum volume starts with the batch, not the brochure. Use these supports narrow the choice before you request a layout review.
  • For an industrial washing machine for denim washing and textile finishing, match the smaller drum to shorter runs, frequent recipe changes and plants with limited floor or power capacity.
  • Match the larger drum to longer runs, heavier denim loads and sites planning fewer changeovers between batches.
  • Check the garment mix: stone washing, enzyme washing and bulky pieces need working room in the drum, so share the load weight and typical piece size with our engineers.
  • Plan the floor around the door, the tilting discharge side and service access; the dimensions in the specification table are the starting point, not the whole clearance envelope.
  • Confirm the power supply against the installed power of the selected model, including transformer, cabling and protection.
  • Plan water, steam, drainage and chemical storage as one system; stable supply pressure and adequate drainage matter as much as the machine itself.
  • Compare the cycle against your current line: LiYing's design targets over 30% higher production and around 30% shorter cycle time than traditional equipment of the same capacity, mainly by removing the separate extraction step and manual transfers.
  • If output may grow, decide now whether the layout should allow a second unit or a larger model later.

Automated Dosing and Recipe Control

Chemical dosing is where manual washing loses consistency. This machine uses a self-cleaning water inlet control, precise automatic chemical dosing and automatic mixing to distribute chemicals evenly through the load. Instead of measuring by hand at each step, the operator works from a saved recipe.

The controller lets you edit and store each step in a custom washing process, then calls it back for the next batch. It calculates water intake for every phase from the load weight and liquor ratio, so the same recipe starts from the same water base each time. Mechatronic integration turns those steps into a standard automated procedure, which is how the machine protects batch-to-batch quality in denim washing.

Optional automated dosing tanks are available when you want a dedicated chemical station. Confirm the chemical types, concentrations and tank arrangement with our engineers so the dosing system is specified for your recipes.

Cycle Performance and Resource Use

  1. Load the drum and call up the saved recipe; the controller sets the water intake from the load weight and the chosen liquor ratio.
  2. Wash and rinse through the programmed steps. The low liquor ratio of 1:2 to 1:8 and the water reuse circuit are the basis for the series' resource targets: around 50% less water, 50% less steam and 50% less wastewater, with about 20% lower chemical additive use.
  3. Dose chemicals at the set points and let automatic mixing carry them through the load; this is the step that removes manual measuring from the cycle.
  4. Spin at the variable speed set for the load. The smaller drum reaches the higher top speed and the larger drum trades some top speed for capacity, so the controller lets you match spin to fabric and batch size. Because the drum spins directly after washing, the load does not need a separate extraction step.
  5. Discharge by tilting the drum. Garments leave the drum without manual unloading, which reduces lifting and shortens the gap between batches; the design targets over 60% lower labour cost and over 80% lower labour intensity across the automated cycle.
  6. Keep the water path under control with the self-cleaning inlet, which reduces manual cleaning attention between batches.
  7. Keep the floor dry. The water injection balancing and vibration damping system supports stable spinning, and the design keeps standing water off the workshop floor.

Washing Programs and Applications

Program What it does Typical use
Pretreatment Opens the fabric and prepares the surface before the main wash Denim and garment washing where shade and hand-feel development start early
Rinsing Removes loosened process chemicals and suspended matter Between washing and dyeing stages, and after stone or enzyme treatment
Stone washing Works the garment with stone or abrasive media for a worn finish Denim jeans, jackets and casualwear
Dyeing Applies colour in the same drum for garment-dyed programs Garment dyeing and overdyeing after washing
Enzyme washing Uses enzyme treatment for surface effect and softness Denim finishing and hand-feel modification
Extraction Spins the load after washing to reduce retained water Any batch moving to drying or finishing

Controls, Build and Options

  • Touchscreen control: manual, automatic and semi-automatic modes give operators a clear choice between step-by-step control and a saved production cycle.
  • Water level, temperature and spin speed are set from the controller, so one operator can manage several machines in the same bay.
  • An illuminated glass viewing port lets the operator check the load without breaking the cycle.
  • The cabinet is a metal body with a circular front door and a side control panel, matching the layout operators see on the plant floor.
  • Electrical components, bearings and key parts come from leading international brands, which is the basis for service life and spare-parts planning.
  • As an industrial washing machine manufacturer, LiYing is CE-certified and builds the control, dosing and water systems as one package, so the interfaces are matched at commissioning.
  • Optional ozone treatment and door spray extend the process range; confirm the fit with your wash recipes.
  • HMI interconnection and remote control can be added for central operation, and automated dosing tanks can be configured for a dedicated chemical station.
  • Smart factory ERP connection is available for centralized remote operation and production data visibility; confirm the data points and protocol with our engineers.

Installation and Ordering

  1. Send the process brief: batch weight, garment mix, daily output, floor plan, power limit and utility capacity. If your process includes denim washing or textile finishing, include the wash recipe and finishing steps so the drum and options are matched to the full process.
  2. Choose the drum volume and options: decide between the two models, then confirm ozone treatment, door spray, automated dosing tanks, HMI remote access or ERP integration. If you are replacing an older XRQ-series unit, send the nameplate details so we can confirm the current equivalent.
  3. Check the site against the agreed layout: door and tilting clearance, floor loading, power supply, water and steam pressure, drainage and chemical storage.
  4. Agree the commercial schedule with your sales contact: lead time, payment terms, packing and shipping are confirmed for the selected configuration and destination.
  5. Book commissioning ahead of your peak season, with operators available for a first production batch.
  6. Run the first batch with your team: check water intake, dosing calibration, spin balance, tilting discharge and safety interlocks before handover.
  7. Set the care routine: agree who checks the inlet screen, dosing lines, door seal and vibration, and keep recommended spares on hand.
  8. As an industrial washing machine manufacturer, LiYing can review the layout and utility schedule before shipment; contact sales@liyingmachinery.com or info@liyingmachinery.com to start the review.

Technical Support & Model Matching

Founded in 2006, LiYing builds and supplies industrial machinery for the garment washing, dyeing and finishing industry — single units or complete lines — and technical support starts before the order is placed. Tell our engineers your throughput, batch sizes and plant layout; they will match a model and configuration from our full range to that duty. We stay involved through installation, commissioning and operator training, and troubleshoot with your team when performance needs attention. Our technical and after-sales teams support buyers across Bangladesh, Egypt, Kenya, Vietnam, Cambodia, Pakistan and Indonesia.

FAQ

Which drum volume fits my production plan?

Start with the batch weight, garment mix and daily output rather than the largest drum available. The smaller drum suits shorter runs, frequent recipe changes and sites with limited floor or power capacity; the larger drum suits longer runs and fewer changeovers. Share your figures with our engineers and they will confirm the model and layout.

What makes this a high-speed industrial washing machine?

The drum runs at variable speed with a high top speed for the model, and it spins directly after washing so a separate extraction step is not needed. The smaller drum reaches the higher top speed; the larger drum is set for capacity. You can match spin speed to fabric and batch size from the controller.

Can one machine handle denim washing and textile finishing?

Yes. The same drum covers pretreatment, rinsing, stone washing, dyeing, enzyme washing and extraction, so it works as an industrial washing machine for denim washing and textile finishing rather than a single-purpose stone washer. Recipes are saved and recalled for repeat batches.

How does automatic dosing improve batch consistency?

The self-cleaning water inlet, automatic dosing and automatic mixing replace manual measuring at each step. The controller stores the recipe and calculates water intake from load weight and liquor ratio, so each batch starts from the same set points. That is the main reason shifts can run the same denim wash without drifting.

What does tilting unloading change on the plant floor?

The drum tilts to discharge garments instead of asking operators to lift them out. That cuts manual handling, shortens the gap between batches and supports safer work around the machine. It also makes the washing stage easier to connect to the next step in the line.

Can the machine connect to our factory ERP?

Yes, smart factory ERP connection is a configuration option, and HMI interconnection with remote control can be added for central operation. As an industrial washing machine manufacturer, LiYing confirms the data points and protocol with your IT team during specification so the machine fits the existing reporting system.

What should we prepare before installation?

Prepare the floor, door and tilting clearance, power supply, water and steam supply, drainage and chemical storage against the agreed layout. Confirm the utility schedule with our engineers before shipment so commissioning does not wait on site work.

How do we keep the dosing and water inlet reliable?

The self-cleaning water inlet reduces manual attention, but the inlet screen, dosing lines and door seal should still be part of a routine check. Agree the check interval and spare-parts list with our service team at commissioning.

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Energy Conservation & Emission Reduction

Energy Conservation & Emission Reduction

Low liquor ratio of 1:2 to 1:8,reduces water consumption by 50%, saves 50% steam, cuts wastewater discharge by 50%, reduces labor costs by over 60%, lowers labor intensity by over 80%, and saves 20% on chemical additives.
High-speed Spin Cycle

High-speed Spin Cycle

Directly spins dry after washing, eliminating any manual intervention for a separate spinning step and shortening intermediate processes. Features variable speed with a high spin of up to 500 RPM.
Automatic Tilting Unloading

Automatic Tilting Unloading

Automatically unloads garments, reducing labor intensity and eliminating the need for manual unloading from the drum.
Automatic Chemical Dosing System

Automatic Chemical Dosing System

Self-cleaning water inlet control, precise automatic chemical dosing, and automatic mixing for uniform chemical distribution.
Intelligent Washing Program Ensures Batch-to-Batch Consistency

Intelligent Washing Program Ensures Batch-to-Batch Consistency

This system allows for flexible editing and memory of each step within a customized washing process. It automatically calculates water intake for every phase based on the load weight and liquor ratio. By implementing a standardized, automated washing procedure through mechatronic integration, it significantly enhances the quality of denim washing.
Multi-functional Flexibility

Multi-functional Flexibility

Enables single-operator management of multiple machines. Featuring a fully automated washing intelligent operating system with precise control over water level, temperature, and spin speed. The washing machine offers multiple functions (e.g., pretreatment, rinsing, stone washing, dyeing, enzyme washing and extraction), to accommodate various fiber materials and product requirements.
High efficiency and large production capacity

High efficiency and large production capacity

Increases production by over 30% and saves time by 30% compared to traditional equipment of the same capacity.
Optimized workshop environment

Optimized workshop environment

The floor is kept free of standing water, ensuring a clean and orderly workspace.
Easy Operation

Easy Operation

Touch-screen computer controller offering manual, automatic, and semi-automatic control modes for flexible and easy operation.
Unique Design

Unique Design

Features an illuminated glass viewing port, combined with a safe and reliable water injection balancing and vibration damping system that ensures stable operation.
Flexible Configuration Upgrades

Flexible Configuration Upgrades

(1) Optional ozone treatment and door spray system.(2) Upgradeable to human-machine interconnection and remote control.(3) Configurable with automated dosing tanks for precise chemical addition.(4) Connectible to smart factory ERP systems for centralized remote operation.
Premium Components

Premium Components

Features electrical components, bearings, and parts from leading international brands.
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