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  • Automated Denim Washing Solution
  • Automated Denim Washing Solution
  • Automated Denim Washing Solution
  • Automated Denim Washing Solution

Automated Denim Washing Solution

With the national policy on water pollution and energy saving, the traditional washing machine is bound to be eliminated.foreign vertical washing machine price is high, the degree of automation is low, the washing process has limitations, notadapt to the domestic application.Combined with more than ten years of industrial automation research and development experience, Liing innovativelylaunched the world's first denim washing inteligent factory system. This inteligent system is based on energy saving andenvironmental protection, intelligent operation and other research and development concepts, and consists of automaticwashing machine, automatic spin-cycle washing machine, automatic energy-saving dryer, washing wastewater reusesystem, dust-free workshop, zero-pollution PP spray workshop and other parts of the combination of intelligent equipment,intelligent production,intelligent logistics in one.

Description

  1. Intelligence: Integrating intelligent devices, intelligent production, and intelligent logistics.
  2. Fully Automated Equipment System Management:Scientific planning and layout, along with data analysis.
  3. Fully Automated Production: Significantly enhancing efficiency, optimizing quality, saving labor, and reducing costs.
  4. Automated Data Acquisition System for Water, Electricity, and Steam: Capable of generating real-time financial data and automatically producing piece-rate data and process tracking during workers' production.
  5. Central Control Management System: Real-time presentation of energy-saving data; clear visualization of production processes; real-time progress tracking.
  6. Data Acquisition Applications of Chips in Various Processes:Facilitating data collection and production process control.
  7. Production Detail Control: Implementing standardized quality requirements through process control and real-time tracking.
Seamless Connection between Sample Data Analysis and Batch Production:
(1) The sample-making machine can automatically generate quantities of chemicals such as water, humidity, and dyeing materials.
(2) Importing data from samples into batch production for automated mass production.
(3) Reducing color variations and the production of defective goods.
(4) Ensuring stable delivery schedules, consistent quality, and minimizing
Energy Conservation & Emission Reduction

Energy Conservation & Emission Reduction

Ultra-Low Liquor Ratio Dyeing, achieves a liquor ratio range of 1:2 to 1:8, reduces water consumption by 50%, cuts steam usage by 50%, and saves labor costs by over 60%.
Low-Speed Spin Function

Low-Speed Spin Function

Adjustable speed up to 100 RPM. The floor is kept free of standing water, ensuring a clean and orderly workspace.
Intelligent Dyeing Program

Intelligent Dyeing Program

Intelligent PLC touchscreen control for dyeing processes, enabling precise water, steam, and chemical dosing. Reduces manual intervention and batch-to-batch variations. Flexible editing of dyeing process timings and parameters for each step, with multi-formula memory storage. Automatic water volume calculation per step based on batch size and liquor ratio. Achieves standardized automated dyeing processes, mechatronic integration management, ensuring consistent product quality, reducing defect rates, and improving efficiency.
Unique Design

Unique Design

Compact and ingenious structural design featuring  specially sized beaters to ensure thorough dye liquor penetration and uniform dyeing. Unique SS316L stainless steel muffler prevents localized thermal shock during chemical/temperature adjustments, avoiding uneven dyeing on sensitive fabrics. , prevents tangling/wrinkling. Features an illuminated glass viewing port for sample comparison.
High Degree of Automation

High Degree of Automation

Curve-based chemical dosing control, proportional heating/cooling control, horizontal circulation system, indirect/direct heating options, filtration unit, and real-time PH monitoring module.
Automatic Chemical Feeding Tanks

Automatic Chemical Feeding Tanks

Dual-tank dual-chemical feeding design with selectable modes for different dyes (optional multi-tank multi-chemical configurations).
High-Temperature 99℃

High-Temperature 99℃

Machine interior temperature reaches 99℃ with enclosed insulation to minimize heat loss and enhance energy efficiency.
 Flow-Based Water Inlet

Flow-Based Water Inlet

Flow meter-controlled water inlet enables precise water volume settings for different processes.
Automatic Tilting Unloading:

Automatic Tilting Unloading:

Automatically unloads garments, reducing labor intensity and eliminating the need for manual unloading from the drum.
Broad Application Scope

Broad Application Scope

Suitable for garment dyeing (reactive/pigment/sulfur dyeing) and softening finishing of cotton knit hoodies, woven casual pants, jeans, knit wool sweaters, socks, hats, and seamless underwear.
 Premium Component Selection

Premium Component Selection

International first-tier brand electrical components and bearings.
Central Control System Interface

Central Control System Interface

Reserved interface for central control via office computer, enabling networked management.

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